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Stuck Screw On Front Brake Master Cylinder

Posted: Sat Jul 24, 2021 12:16 pm
by JPCX
Hello all

Today I tried to change my own brake fluid on my 2016 PCX150 for the first time and I cannot for the life of me remove one of the screws on the reservoir cap.

I used the correct size screwdriver, WD-40, rubber bands and a hammer on the screwdriver with zero luck. Has anyone had experience with a stubborn or stripped screw? What can I do here to remove it without damaging anything else?

Also, does anyone have a reliable site to order a new screw from? I found hondapartshouse.com, but I'm not sure if there's better sites out there. Thanks!

Re: Stuck Screw On Front Brake Master Cylinder

Posted: Sun Jul 25, 2021 2:59 am
by power-full
good morning I usually use wurth boltex

Re: Stuck Screw On Front Brake Master Cylinder

Posted: Sun Jul 25, 2021 9:42 am
by Mel46
Also keep in mind that this bike uses JS head screws, not PhillIps Head. That makes a difference when the screw is stubborn.
jis-vs-philips.jpg
jis-vs-philips.jpg (40.39 KiB) Viewed 2390 times

Re: Stuck Screw On Front Brake Master Cylinder

Posted: Sun Jul 25, 2021 11:57 am
by springer1

Code: Select all

Also keep in mind that this bike uses JS head screws, not PhillIps Head. That makes a difference when the screw is stubborn.
Nice Tip (no pun intended)

Re: Stuck Screw On Front Brake Master Cylinder

Posted: Sun Jul 25, 2021 6:03 pm
by JPCX
Thanks all. I've ordered a JIS screwdriver with a few different tips for it and will leave it alone until it arrives. I don't want to strip it more than I already have. Will update when I try it.

Re: Stuck Screw On Front Brake Master Cylinder

Posted: Tue Jul 27, 2021 12:26 pm
by JPCX
Just got my JIS driver and it removed the screw no problem, even in this partially stripped state. Ordered a couple of extra screws to replace the current ones just in case.

Re: Stuck Screw On Front Brake Master Cylinder

Posted: Tue Jul 27, 2021 1:51 pm
by springer1
Thanks for the feedback!

Re: Stuck Screw On Front Brake Master Cylinder

Posted: Fri Mar 04, 2022 11:45 pm
by pxc-in-japan
I change my brake fluid a little more often than most. Once a year and again after replacing the brake pads. (I know some will say that is too often, but it does not harm and takes very little fluid.) I suggest that, even if you do not change the oil so often, you could give the screws half a turn out and back in again a couple of times a year. That should keep them from getting stuck, and will take no more than 20 seconds.

Re: Stuck Screw On Front Brake Master Cylinder

Posted: Fri Mar 04, 2022 11:47 pm
by pxc-in-japan
power-full wrote: Sun Jul 25, 2021 2:59 am good morning I usually use wurth boltex
Is this equivalent to WD40?
On my previous bike I killed one of the screws trying to get it out of the master reservoir.
Wonder if i can get the one you use here in Japan,

Re: Stuck Screw On Front Brake Master Cylinder

Posted: Sat Mar 05, 2022 8:17 am
by Mon-Eye
Impact driver will crack that off straight away. Best place for parts on UK is David silver spares or wemoto

Re: Stuck Screw On Front Brake Master Cylinder

Posted: Wed Aug 23, 2023 7:32 pm
by Monty
Mel46 wrote: Sun Jul 25, 2021 9:42 amkeep in mind that this bike uses JS head screws, not PhillIps Head
Great tip, as missing from my tool box ... now on order. Thanks!