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How-to: PCX Seat Hump Removal

Posted: Sun Nov 17, 2013 9:24 am
by sendler2112
I see many people asking about removing the seat hump from the Honda PCX scooter or availability of different seats that come without the hump. I am not even that tall at 5'9, 32 inch pants inseam and I still found that the hump was crowding me forward so I came up with a nearly free mod to remove it.
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Just unbolting the hump leaves the plastic mounting point of the seat pan still sticking up through the fabric. It is very easy to just trim this section of the seat pan away with a rotary cutting tool.
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You can see that you will have to patch the two round holes in the cover and add some foam before sliding in some plastic from a milk jug above the opening to form the new seat pan.
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I got a scrap of carpet pad free from the carpet store and bought a small piece of seat fabric and some vinyl adhesive from the fabric store.
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Cut 4 circles of fabric by tracing around an old cap from a coolant jug. Sandwich them together, inside and out to repair the holes. After that dries you can add another bead of adhesive around the outside to seal the edges down. This has been a really good repair and shows no sign of coming loose after a year of riding and 8,000 miles.
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Trial fit a couple stacks of the 1/2 inch carpet pad and temporarily slide in the plastic you cut from the jug on top of the opening in the pan to adjust for an even feel to the foam when sitting on the seat. I only ended up using two layers even though it looks like you would need more to bring it up even. You can build in a nice pocket to suit and removing the hump gains 3-4 inches of legroom. Once you are happy with the foam you can hot glue the pieces of flat plastic across the inside opening of the pan to support it.
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This is a very cost effective mod and highly recommended.

Re: PCX seat hump removal

Posted: Sun Nov 17, 2013 9:28 am
by you you
Nice simple and cheap mod, I like it

Re: PCX seat hump removal

Posted: Mon Nov 18, 2013 2:04 am
by Honda4me
Many thanks. Another great post worthy of a sticky note :)

Re: PCX seat hump removal

Posted: Mon Nov 18, 2013 12:59 pm
by maddiedog
I think this is the most economical humpectomy I've seen.

Do you have any closer shots of the patches? I wonder if there's a way to hide them better, you can see them pretty well. Still, a very functional mod.

Re: PCX seat hump removal

Posted: Mon Nov 18, 2013 1:49 pm
by sendler2112
No way to really hide the patches but it avoids the expense of having an upholstery shop re do the whole seat. The patches have stayed 100% functional for over a year and show no signs of coming loose.

Re: PCX seat hump removal

Posted: Mon Nov 18, 2013 3:08 pm
by beos59
Great tip! Now I have something meaningful to do during the dark months... :) Would also like some close-up shots on the mod, I'm not sure I understood everything of the "needlecraft" english... o_O

Re: PCX seat hump removal

Posted: Wed Nov 20, 2013 1:36 pm
by cessna151
Well done. I'd like to see a finished shot underneath.

Re: PCX seat hump removal

Posted: Wed Nov 20, 2013 1:53 pm
by DAB
Just taken mine to an upholsterer, should get it back Saturday.

Re: PCX seat hump removal

Posted: Sat Nov 23, 2013 9:44 pm
by sendler2112
Photo of the inside showing the white plastic I slid into place and never bothered to glue. The red underneath it is the carpet foam pad I added.
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Re: PCX seat hump removal

Posted: Tue Mar 25, 2014 6:02 pm
by geoinjb
Hi! Did you remove the fabric when you did this? Off the seat? Were you just really careful not to poke through? Thanks.

Re: PCX seat hump removal

Posted: Tue Mar 25, 2014 9:11 pm
by sendler2112
I didn't remove the fabric. There is a lot of foam there to keep you away from the fabric.

Re: PCX seat hump removal

Posted: Mon Mar 31, 2014 1:48 pm
by Hondapcx
ingenous idea

Re: PCX seat hump removal

Posted: Thu Apr 23, 2015 4:05 pm
by kiapolo1887
sendler2112
sendler2112 wrote:...
Do you mind reposting/rehosting the pics? I'm planning on doing a humpendectomy on my PCX150.

Re: PCX seat hump removal

Posted: Thu Apr 23, 2015 4:11 pm
by you you
DAB wrote:Just taken mine to an upholsterer, should get it back Saturday.

That's what I did, but a specialist motorcycle one. Seems more sensible than waiting for a package from the other side of the world

Re: PCX seat hump removal

Posted: Thu Apr 23, 2015 4:57 pm
by sendler2112
Humpectomy.
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Re: PCX seat hump removal

Posted: Thu Apr 23, 2015 9:24 pm
by kiapolo1887
sendler2112 wrote:Humpectomy.
Thank you! Looks like I may have my next weekend project!

Re: PCX seat hump removal

Posted: Fri Apr 24, 2015 5:04 am
by sendler2112
cut out 4 circles of vinyl and glue them together inside and out to cover the holes. cut some carpet foam to level the gap and slide some sheets from a milk jug to hold the inside. the patches have held up unchanged for 10,000 miles.

Re: PCX seat hump removal

Posted: Sun May 03, 2015 4:13 am
by kiapolo1887
Conducted my humpectomy tonight. Initial tests are very positive! I'll post pics tomorrow (too dark right now).

Re: PCX seat hump removal

Posted: Sun May 03, 2015 2:29 pm
by kiapolo1887
Before:
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Cut it out:
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Post removed:
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Foam inserts (I used some chair padding foam I had laying around):
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Finished product:
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I had to reapply glue to the edges of the left patch, tested it out and it's perfectly comfortable!

Re: PCX seat hump removal

Posted: Sun May 03, 2015 5:44 pm
by sendler2112
My patches have been on for 14,000 miles and haven't changed. Still the same as the day I put them on. I put a matching patch on the inside as well and glued the whole thing together. This is a great mod and makes the seat perfect without having to order anything or recover the seat.