Headlite bulb failure, removal and replacement
Posted: Fri Aug 21, 2015 9:33 pm
I've had my Forza about 1 1/2 years and 8000 miles. I've always ridden it with the lights on high beam because I thought only one headlight was used on low beam, like it was on the Reflex I had previously. Wrong! Both headlight are use in both low and high beam. Found that out a couple days ago when I was leaving a friends house and he said "hey, why aren't your headlight on!?" He was right...both lights were out, even tho the "high beam" indicator light was on! Have no idea how long they were out, as I haven't rode in the dark for some time and I usually push the scooter in and out of the garage. But they both worked on low beam, so rode home on them. When I got home I checked the service (and Owners) manual for instructions on how to remove the bulbs...sounded simple and goes something like "disconnect connector, remove dust cover, unclip the bulb retainer, remove bulb". Easy...and no mention of panel removal. And it looked like it should be, as you can look up under the front fairing (after laying down on the ground!) and see and touch the connector and dust cover! Great! To make it a bit easier to see I removed the front center cover (u-shaped plastic piece under the fairing...2 clips and 1 screw). I reached up and pulled on the connector...and pulled...and pulled...and PULLED!!! Would not budge! I thought there might be some "secret" tab I needed to squeeze to get them off, but couldn't see or feel any. I then removed the windshield and plastic panel under it to see if that allowed better access...mostly no, but it did allow seeing the connectors without laying on the ground. I finally had to use a screwdriver to pry the connector off the bulb! Thankfully no damage was done to the connectors or wiring. I see no reason why those connectors need to be so tight and hard to pull off!
Once out I checked the bulbs with a battery charger...both high beam filaments burned out. Went to auto parts store (Adv. Auto & Auto Zone) to get new bulbs...didn't have any. They had higher wattage bulbs that would have fit but was worried about the heat generated and maybe whether the charging system could handle the extra load. These bulbs are 35 watts for both low & high beam, most automotive ones are like 55/60 at least. Went to the Honda dealer where I bought the scooter from...didn't have them in stock but could order them!!!! jeez....they sell and service Honda, Yamaha, Kymco and others, you'd think they'd have headlight bulbs in stock! Tried a "Battery-Bulb" store next...none in stock! Did find a pair at an independent shop...probably had them for a few years.
Think I will get at least one more to have as a spare, since they seem to be a bit hard to find "in a pinch".
Once out I checked the bulbs with a battery charger...both high beam filaments burned out. Went to auto parts store (Adv. Auto & Auto Zone) to get new bulbs...didn't have any. They had higher wattage bulbs that would have fit but was worried about the heat generated and maybe whether the charging system could handle the extra load. These bulbs are 35 watts for both low & high beam, most automotive ones are like 55/60 at least. Went to the Honda dealer where I bought the scooter from...didn't have them in stock but could order them!!!! jeez....they sell and service Honda, Yamaha, Kymco and others, you'd think they'd have headlight bulbs in stock! Tried a "Battery-Bulb" store next...none in stock! Did find a pair at an independent shop...probably had them for a few years.
Think I will get at least one more to have as a spare, since they seem to be a bit hard to find "in a pinch".